Sarcouncil Journal of Engineering and Computer Sciences

Abstract: Many organizations have yet to fully achieve digital transformation in modern manufacturing environments, where handoffs between engineering and production continue to hinder efficiency, data silos remain fragmented, and systems remain only partially integrated. This paper explains the underlying principles and practical approaches to creating a true digital thread—a unified flow of product information that begins with initial design concepts and extends through to implementation on the shop floor and beyond. It addresses key challenges, including CAD-ERP integration, the importance of engineering change management in maintaining thread integrity, and the evolving role of visual digital twins in bridging communication gaps between technical and business stakeholders. This work not only provides strategic insight into digital transformation but also offers practical guidance for organizations seeking not just to digitize, but to establish and enhance fully integrated digital threads.